[ROVERNET - UK] Brake servo rebuild(s)

Steven Dibdin sdibdin at hotmail.com
Mon Jan 9 13:58:53 GMT 2006


Hi Eric,

I think I'd like to take a shot at rebuilding them myself. Once I have them 
apart I can check on the condition of the cylinder walls. If they're okay I 
can just use the rebuild kit components. If the walls are n/s I can get them 
resleeved here in Brooklyn, most likely.

As for the 'shiny nylon bits', what would you recommend? I'm guessing the 
nylon will be fairly brittle after 38 years of service and I'll have treat 
them with kid gloves. I'll give Ruth a ring today.

Shame about the brakes I was really looking forward to driving the Rover 
with the sorted clutch. It's good I found out now and not at 70 MPH I 
suppose!

Thanks,

Steven


----- Original Message ----- 
From: "Eric Russell" <p6rovers at yahoo.com>
To: <rovernet at lyris.ccdata.com>
Sent: Sunday, January 08, 2006 11:20 PM
Subject: Re: [ROVERNET - UK] Clutch Hydraulics - 2000


> Steve,
> Ruth at All British Cars is the person to ask about
> bleed screws.  I don't have a package to which I could
> refer.
>
> Ruth = <allbritishcars at shaw.ca>
>
> Awww....... fluid in the hose.
> Once upon a time, I tried replacing my fluid with
> silicone fluid (major snip of full details and tale of
> woe).
> I knew the servo(s) had leaked past the seal as I
> drove up a steep hill on the way to work.  I had
> reduced power and "white" smoke was pouring out the
> exhaust.  I presume regular fluid would not give white
> smoke but some other visual indication that
> glycol/whatever was being mixed with fuel and air in
> the carbs.
>
> I totally replaced all seals, bled the sytem, and
> reinstalled regular brake fluid.
>
> You can:
> 1. Rebuild the servos yourself
> 2. Have them rebuilt locally
> 3. Have Ruth rebuild them
>
> Question: Do you want the air control valve kit as
> well with the shiny new nylon bits? I've ordered two.
> Do you want a plain-Jane rebuild and hope that the
> serve cylinder doesn't have to be resleeved?
>
> Anyway, all is possible.
>
>
> Eric
>
>
>
>
> --- Steven Dibdin <sdibdin at hotmail.com> wrote:
>
>> Hi all,
>>
>> Good news- The readjustment and hanging slave
>> cylinder bleed trick worked a
>> treat. I can now change gear sweet as a nut.
>>
>> Bad news- I now have no brakes! I tried bleeding the
>> brakes as the pedal had
>> become soft after Christmas.
>>
>> I think the rear servo has finally died. When I got
>> the car this October I
>> knew that the callipers and master cylinder had been
>> professionally rebuilt.
>> But the servos hadn't been touched. I also knew that
>> only the rear servo was
>> still connected to a vacuum source. So after I bled
>> the rear callipers I
>> noticed that I wasn't getting any real pressure at
>> the pedal. Took off the
>> vacuum line to the rear servo found what looks like
>> brake fluid in the hose.
>>
>> Eric, do you know off hand what thread/type self
>> bleeding nipples I need for
>> the (Girling) brakes? I know my local factor has a
>> range but don't know
>> which ones I'll need.
>>
>> Oh well, I wanted to get back under cars.... careful
>> what you wish for!
>>
>> Cheers everybody,
>>
>> Steven D
>>
>>
>> ----- Original Message ----- 
>> From: "Paul Smith" <Paul.Smith at auroraenergy.com.au>
>> To: <rovernet at lyris.ccdata.com>
>> Sent: Sunday, January 08, 2006 5:55 PM
>> Subject: RE: [ROVERNET - UK] Clutch Hydraulics -
>> 2000
>>
>>
>> > Speaking of which, I went through exactly that
>> process on Saturday.
>> > Got under car to realign exhaust after fitting
>> towbar.  When I grabbed the
>> > right wheel, it turned slightly... which it
>> shouldn't with handbrake on.
>> > Oh no, the caliper mount was loose.  So that
>> started 3 hours of battling
>> > the
>> > stupid large nut on the front of the mounting
>> point.  Ended up pulling out
>> > the handbrake cam so I could get to it, and
>> relocating the handbrake
>> > tappet
>> > via rebuilding caliper (which I can now do very
>> quickly).  Interestingly I
>> > lost the tappet in the process of removal, used a
>> spare.
>> > Then the bleed.
>> >
>> > Exhaust not touched, I'd had enough, and it was
>> too hot.
>> >
>> > PVS
>> >
>> > -----Original Message-----
>> > From: Vern Klukas [mailto:vern at inkspotco.com]
>> > Sent: Monday, 9 January 2006 6:38 am
>> > To: rovernet at lyris.ccdata.com
>> > Subject: Re: [ROVERNET - UK] Clutch Hydraulics -
>> 2000
>> >
>> >
>> > Yes, it has long been my practice to detach the
>> > slave from the bellhousing and allow it to hang
>> > when bleeding, so the bleed screw points up. I've
>> > never had the luxury of self-bleeding screws, but
>> > I have contemplated them many times, usually when
>> > I have my hand stuck up the diff of a P6 opening
>> > the rear caliper bleed screw with my cut down
>> > 7/16 ring wrench ;-).
>> >
>> > Yours
>> > Vern
>> >
>> >
>> >
>> >>Steven,
>> >>Ruth may still have some self-bleeding
>> bleed-screws
>> >>which I have on all my hydraulics.
>> >>
>> >>In a fit of frustration with the slave cylinder
>> one
>> >>time, I unbolted the slave cylinder with nylon
>> line
>> >>attached, laid it on the garage floor, used the
>> >>self-bleeder, and I removed all the air by pumping
>> the
>> >>clutch pedal.  Sometimes desperate times call for
>> >>desperate measures.
>> >>
>> >>I have another uncoventional tip for front brakes
>> that
>> >>a good friend, Art Baker, showed me.
>> >>
>> >>
>> >>BTW, keep asking we're here to help if we can.
>> >>
>> >>Eric
>> >>
>> >>
>> >>
>> >>--- Steven Dibdin <sdibdin at hotmail.com> wrote:
>> >>
>> >>>  Ian,
>> >>>
>> >>>  Thanks for the offer. I'm going to try
>> readjusting
>> >>>  and bleeding the system
>> >>>  today. If there it's still happening after,
>> I'll
>> >>>  give you a yell.
>> >>>
>> >>>  Many thanks,
>> >>>  Steven D
>> >>>  ----- Original Message -----
>> >>>  From: "Alice and Ian Potts" <ianalice at shaw.ca>
>> >>>  To: <rovernet at lyris.ccdata.com>
>> >>>  Sent: Tuesday, January 03, 2006 9:42 PM
>> >>>  Subject: [ROVERNET - UK] Clutch Hydraulics -
>> 2000
>> >>>
>> >>>
>> >>>  > `One suggestion before you begin any
>> adjustment,
>> >>>  would be to jack up the
>> >>>  > front of the car, open the driver's door
>> wide, get
>> >>>  knee pads if you can't
>> >>>  > get down on your knees without, head down and
>> >>>  under the open door.....It
>> >>>  > could act as a guillotine if you don't
>> support the
>> >>>  front end properly!),
>> >>>  > and push down on the clutch pedal while
>> watching
>> >>>  the throw-out arm  at the
>> >>>  > slave cylinder.  If there is any "creep"
>> while
>> >>>  holding down the pedal, the
>> >>>  > master could be at fault.
>> >>>  > If little motion is observed at all, fluid is
>> >>>  passing by the pistons in
>> >>>  > either or both
>> >>>  > cylinders.  In addition, the adjustments you
>> >>>  mention must be made.
>> >>>  > Cheers, Ian
>> >>>  >
>> >>>  >
>> >>>  >
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